INNOVA Lab Spray Dryer is mainly suitable for the production of micro-particle powder in the laboratories of universities, research institutes, food, medicine, and chemical enterprises. It has wide applicability to solutions such as emulsions and suspensions. Because the material is sprayed into fine mist droplets, and then contacted with hot air, the contact surface area is large, and the instant heat can keep the composition of the material from being damaged.
Features:
• Color LCD touchscreen parameters show: Air inlet temperature/outlet temperature/peristaltic pump speed/air volume/needle frequency.
• Fully automatic control: One-click start-up, after setting the spray process parameters, when the temperature reaches the predetermined temperature, the peristaltic pump starts automatically, and the operation process is displayed on the touch screen.
• Nozzle cleaner (pass needle): When the nozzle is blocked, it will automatically clear the blockage, and the frequency of the needle pass can be adjusted.
• Shutdown protection function: Just press the stop button when shutting down, and the machine will stop running immediately except for the fan, so as to ensure that the machine will not burn out the heating part due to misoperation (forcibly turning off the fan).
• Air compressor: Built-in imported oil-free air compressor, low noise, less than 60db.
• PID temperature control: High-precision PID temperature control technology is adopted, the temperature control accuracy range is 1°C, and the electric heating heat source is stable and environmentally friendly.
• Finished product effect: The normal distribution of the finished product particle size is relatively steep, the particles are uniform, and the fluidity is good.
Lab closed circulation spray dryer, also known as organic solvent spray dryer, is specially used for suspension made of organic solvents such as ethanol, methanol, acetone, hexane, gas oil, etc. In order to enhance the explosion-proof performance, the closed circulation spray drying process uses inert gas (such as nitrogen) as the drying medium. The whole process is free of oxidation, and the inert gas (such as nitrogen) can be recycled.
Features:
• Double-layer explosion-proof system: the whole system is equipped with basic explosion-proof and mechanical explosion-proof double-layer explosion-proof system, and the oxygen content meter can detect and display the oxygen content in the system in real-time to meet the needs of customers for equipment safety.
• PLC control system: Siemens PLC controller to build an intelligent electric control system.
• Color LCD touchscreen parameters show: Air inlet temperature/outlet temperature / peristaltic pump speed/air volume/needle frequency.
• Fully automatic control: One-click start-up, after setting the spray process parameters, when the temperature reaches the predetermined temperature, the peristaltic pump starts automatically, and the operation process is displayed on the touch screen.
• Shutdown protection function: Just press the stop button when shutting down, and the machine will stop running immediately except for the fan, so as to ensure that the machine will not burn out the heating part due to misoperation (forcibly turning off the fan).
• Nozzle: concentric and coaxial, uniform atomization.
• Grading collection: chamber bottom collection + cyclone collection + bag collection graded collection, the recovery rate is higher.
• Closed cycle: use cyclone separator to separate gas and solid, condensing system to separate gas and liquid to realize recycling of organic solvent, and then reuse inert gas through circulation fan.
INNOVA Pilot Spray Dryer is suitable for research institutes and food, pharmaceutical, and chemical enterprise laboratories to produce micro-particle powders. It has broad-spectrum applicability to all solutions such as emulsions and suspensions. It is suitable for drying heat-sensitive substances such as biological products, biological pesticides, and enzymes. Because the sprayed materials are only subjected to high temperatures when they are sprayed into mist-like particles, they are only heated instantaneously, which can keep these active materials from being damaged after drying.
Features:
• PLC control system: Siemens PLC controller to build an intelligent electric control system.
• Color LCD touchscreen parameters show: Air inlet temperature/outlet temperature / peristaltic pump speed/air volume/needle frequency.
• Fully automatic control: One-click start-up, after setting the spray process parameters, when the temperature reaches the predetermined temperature, the peristaltic pump starts automatically, and the operation process is displayed on the touch screen.
• Shutdown protection function: Just press the stop button when shutting down, and the machine will stop running immediately except for the fan, so as to ensure that the machine will not burn out the heating part due to misoperation (forcibly turning off the fan).
• Grading collection: chamber bottom collection + cyclone collection + bag collection graded collection, the recovery rate is higher.
• Finished product effect: instant drying, generally 8 seconds-15 seconds, suitable for heat-sensitive material drying, can maintain the original characteristics of the material. The finished product has good dispersibility, fluidity, and solubility.
A pilot closed circulation spray dryer, also known as an organic solvent spray dryer, is specially used for suspension made of organic solvents such as ethanol, methanol, acetone, hexane, gas oil, etc. In order to enhance the explosion-proof performance, the closed circulation spray drying process uses inert gas (such as nitrogen) as the drying medium. The whole process is free of oxidation, and the inert gas (such as nitrogen) can be recycled.
Features:
• Three-layer explosion-proof system: basic explosion-proof, mechanical explosion-proof, and final explosion-proof. The oxygen content meter detects and displays the oxygen content in the system in real-time to meet the customer's needs for equipment safety.
• PLC control system: Siemens PLC controller to build an intelligent electric control system.
• Color LCD touchscreen parameters show: Air inlet temperature/outlet temperature / peristaltic pump speed/air volume/needle frequency.
• Fully automatic control: One-click start-up, after setting the spray process parameters, when the temperature reaches the predetermined temperature, the peristaltic pump starts automatically, and the operation process is displayed on the touch screen.
• Shutdown protection function: Just press the stop button when shutting down, and the machine will stop running immediately except for the fan, so as to ensure that the machine will not burn out the heating part due to misoperation (forcibly turning off the fan).
• Nozzle: concentric and coaxial, uniform atomization.
• Grading collection: chamber bottom collection + cyclone collection + bag collection graded collection, the recovery rate is higher.
• Closed cycle: use cyclone separator to separate gas and solid, condensing system to separate gas and liquid to realize recycling of organic solvent, and then reuse inert gas through circulation fan.
INNOVA vacuum spray dryer, the entire drying process is completed in a vacuum environment, which greatly reduces the drying temperature of materials, and solves the problem of spray drying heat-sensitive materials, sugar-containing materials, and biological materials.
Features:
• PLC control system: Siemens PLC controller to build an intelligent electric control system.
• Color LCD touchscreen parameters show: The heating temperature is controlled by PID constant temperature, and the feeding speed of the peristaltic pump can be adjusted.
• The concentric nozzle ensures that there is no deviation during atomization, which leads to the spray to the container wall. The nozzle can be moved up and down to facilitate adjustment of the atomization position and improve the spray drying effect; the double-fluid nozzle is precision-made of high-quality stainless steel, compact in design, and easy to use.
• The noise reduction and shock absorption system is adopted to effectively reduce the noise of vacuum pumps and air compressors.
• In the design of drying temperature control, real-time regulation PID constant temperature control technology is adopted, and the temperature control accuracy is ±1°C.
The low-temperature spray dryer can achieve continuous 35°C low-temperature air intake, a high recovery rate, and maintain the active ingredients and properties of the material, suitable for a variety of heat-sensitive materials. Typical materials: protease, camel milk, enzyme preparations, plant extracts, polymers, microorganisms, sugary materials, etc.
Features:
• Low-temperature atomization system: equipped with a DACTS dry air system and Synous dehumidification system, it can achieve 35° low-temperature spray drying, better maintain material activity, and is suitable for various heat-sensitive materials.
• PLC control system: Siemens PLC controller to build an intelligent electric control system.
• Color LCD touchscreen parameters show: Air inlet temperature/outlet temperature / peristaltic pump speed/air volume/needle frequency.
• Fully automatic control: One-click start-up, after setting the spray process parameters, when the temperature reaches the predetermined temperature, the peristaltic pump starts automatically, and the operation process is displayed on the touch screen.
• Shutdown protection function: Just press the stop button when shutting down, and the machine will stop running immediately except for the fan, so as to ensure that the machine will not burn out the heating part due to misoperation (forcibly turning off the fan).
• Nozzle: concentric and coaxial, uniform atomization.
• Grading collection: chamber bottom collection + cyclone collection + bag collection graded collection, the recovery rate is higher.
• Finished product effect: instant drying, generally about 8 to 15 seconds, suitable for drying heat-sensitive materials, and can maintain the original characteristics of materials. The finished product has good dispersibility, fluidity, and solubility.
INNOVA Lab Spray Dryer is mainly used in universities, research institutes, and laboratories of food, medicine, and chemical enterprises to produce micro-particle powders, and has broad-spectrum applicability to all solutions such as emulsions and suspensions, and is suitable for drying heat-sensitive substances such as biological products, biological products, etc. Pesticides, enzyme preparations, etc., because the sprayed materials are only exposed to high temperatures when they are sprayed into mist-shaped particles, they are only heated instantly, which can keep these active materials from being damaged after drying.
Features:
Design:
• Desktop Mini Spray Dryer, easy to complete your operation on the laboratory bench.
• Machine buttons, thermometers, air pipes, and touch screens are all ergonomically designed, fast plugging and unplugging, and user-friendly operation.
Optional Filter:
• High exhaust filtration efficiency, can capture fine dust with particle size larger than 1 micron, and the air purification efficiency can reach more than 99%.
• Stable operation, convenient maintenance, improved environment, recycled materials, and green environmental protection.
Nozzle:
• The top manufacturer in the nozzle industry - American Spray Company.
• High-quality nozzles guarantee high precision and maximum service life of the equipment.
PLC:
• The equipment adopts the German Siemens controller, a leading brand in the field of industrial control.
• Rich control modes allow our equipment to have the richest function settings in the industry.
Panel:
• The touch screen adopts Taiwan's excellent brand Wei Lun Tong, the touch control is accurate, and the picture performance is delicate.
• The control interface is beautifully displayed, easy to operate, and fully functional.
• Added USB data export function to facilitate data storage.
Fan:
• The size of the fan speed and the wind pressure will affect the material spraying effect of different products and correspond to different product yields.
• Users can choose the best feeding method according to the material situation.